Archive for July, 2010

After you have been working in your workshop for awhile you will notice pretty quickly that you could use a few more hands! In fact there are some times when you will wish you had ten more hands. Because it's impractical to have five more people in the wood shop lending you their hands, you will need to invest in some clamps for your shop. 

There are a lot of different clamps that will be able to assist you in your woodworking projects and you will want to build up a healthy supply of all of them. Some of the most popular clamps for your shop are C-Clamps. Most people will tell you to buy these big. These clamps will hold together a wide variety of projects in glue up phase, and it is important that you buy a quality clamp, because you do not want it breaking on you in a critical point. 

Another great clamp to have in your arsenal is a band clamp, which is also sometimes known as a web clamp. These clamps are made with nylon mesh straps and they utilize a mechanical ratchet to cinch them up tight. These are indispensable clamps when you are trying to clamp up odd shapes or sizes and they are great for corners as well. 

Corner clamps are also a great addition. These clamps mount to your work bench and they are used to hold two pieces of material in a perfect 90 degree angle for glue up or other purpose. They are perfect for making picture frames of course but also for door frames, drawers and a wide variety of other projects. 

Pipe clamps are also great for any wood shop. They are what their name implies, they utilize a bar or a pipe in order to clamp up the project. You can choose pipes of different lengths depending on the project you are working on.

 Clamps are an absolutely essential hand tool for any wood shop, and most wood workers will say that you can never have too many clamps. However, clamps can get expensive so it is probably a good idea to build up your supply slowly. You will never regret having too many clamps, however if you do not have enough and you are in the middle of a project, you will regret not having enough clamps without a doubt!

I'm the Jerseywoodworker. I've been a woodworker for over 30 years. For more woodworking tips and techniques, tool reviews, projects and much more please go to my blog atSawdust On The Floor. Many of the products mentioned in the blog posts can be found at the Woodworking Product Store.

The problem faced by most people when starting any new hobby is they know what they want to do, but have lack any idea where to start. In this case, the first step is to figure out what you want to make. Was there a specific item you wanted, such as a table or chair? Were you just looking for something to do to pass the time? Or perhaps your spouse said your needed a hobby! I have a lot of hobbies, and I am always starting something new, but the first step I always take is to ask myself where I want to end up. In the case of carpentry woodworking, it's very helpful to peruse a large number of projects to really find what your interested in.

Once you have come to terms with what you want to make, the next most important step is space consideration. The amount of space you will need is directly proportional to the size of the items that you will be making. For example, if you want to make small craft projects, and you only require a scroll saw and perhaps a few assorted hand tools, space will be minimal. However if you intend to get into cabinetry, the space requirements increase significantly, in order to accommodate a table saw, and numerous other large bench tools. Most people interested in a large workshop will setup in the basement or the garage.

Next, you will want to make sure any workspace you choose is dry, or can be kept dry through the use of a dehumidifier. Most bench tools have uncoated steel tables which will rust with time. Additionally, if there is any chance of flooding or sewer backup (in the case of a basement), you will want to make sure your tools are elevated off the floor. It's not only bad for the equipment, but a serious safety hazard as well.

Once you have determined you have a dry area to work with, you will need to examine the power requirements of the equipment you will be using.  Higher horsepower equipment will need to be run on 220v - even though some will run less smooth on 110v. Most homes have 220v capability but usually require rewiring to accomplish it. Be sure to consult a qualified electrician before making any decisions on wiring. Obviously if you'll be making small projects, most smaller bench tools and hand tools run on 110v.

Next, you have to tackle the dust collection and ventilation issue, which is also an issue of space and power. Hardwood dust is dangerous from a health perspective, and all wood dusts present a potential fire hazard. Dust collection equipment comes in all shapes and sizes from HEPA filtered shop vacs to sophisticated systems that collect dust at the source and route to a large fabric bag - all with different collection efficiencies. In addition, there are room filtration systems to remove the very fine (and much more dangerous) dust particles from the air.

Now that you have an idea of what you want to build and you're certain you have the space and power, you can start planning which tools you need and design a room layout. There are many online resources that can help you plan your shop layout!

As stated earlier, it's much better to get a head start and determine what you want to build before investing money in a lot of equipment, as you will end up with a lot of stuff you don't need. Here, you can get over 14,000 woodworking plans, for every type of project imaginable. Not only will you get a head start, but also have at your disposal a lifetime supply of plans and inspirations!

Rob is into woodworking, especially small smaller scroll saw projects.

Trakware Systems is the worldwide leader in manufacturing execution system (MES) solutions for engineer-to-order (ETO) and project-based manufacturers maximizing both profitability and productivity. Trakware specializes in lean business-critical functions such as estimating, advanced scheduling, job costing, production management and labor as well as material shop floor data collection. TRAKware software fully integrates with existing ERP systems, as well as major software providers for financials, engineering design, optimization, payroll and wireless interaction for mobile workers. Trakware recognizes ETO manufacturing as a process and includes a wide range of industry sectors including Architectural Woodworking, Cabinets, Store Fixtures, Doors and Windows, Furniture, Oil and Gas Fabrication, Solid Surface, Metal Fabrication, Yachts-building, and Custom Electronics.

In the current issue of CabinetMaker Magazine, leading manufacturing solution provider Trakware is profiled as the MES solution for project-based manufacturers. The article may be read at its entirety at http://www.cabinetmaker-digital.com/cabinetmaker/200708/?pg=34.

According to Linda Ohm, author of the cover story, FC Woodworks, based in Winnipeg, Manitoba, Canada, increased the bottom-line with Trakware because the software tracks costs and provides profitability feedback. Ohm details the work stages of the woodworker and how Trakware has assisted. Jobs are broken down into work order stages; Work orders include purchasing, shop drawings, cutting, edging, machining, assembly, wrap and load, delivery and installation. Errors and rework, claims and changes by the customer are also factored into the report.

Interestingly the Trakware solution starts with the product that shop is going to build, taking it from a concept to a deliverable product. What goes into a product usually includes raw materials of various kinds, engineered parts and finished goods. Additionally there is labor and overhead, all of which affects the profitability of each project.

Founded in 1995, Trakware’s partners include Microsoft, Oracle, ADP, Sage, and SolidWorks, Dell and TouchSystems. TRAKware software allows any manufacturer with unique requirements of a custom engineered-to-order business, in any industry, to have total control of each and every order through the plant. Trakware is the leader in delivering innovative Manufacturing, Planning, and Control (MPC) solutions for project-based manufacturers.

TRAKware Systems Inc.

www.trakware.com

Randy Richel, CEO

info@trakware.com

800-370-1849

Winding Up A Company

In these hard economic times business is very hard. If you are a company director looking for a bit of advice because your carpentry business is struggling, you have come to the right place. I have created many articles which try to help a director take the right steps in either closing his business or pre-packing a sale and starting again.

Firstly if your carpentry company is insolvent you have a duty as a director to close the company and not incur any further debt, unless you can be pretty sure that you can put in place a rescue plan to turn that business around. If you can’t them you need to liquidate the company yourself or take professional advice on how best to close the business in an orderly fashion.

By far the most popular choice is to engage an insolvency practitioner to call a meeting of creditors on your behalf, prepare the statement of affairs, hold the meeting and then deal with all the procedural aspects necessary to make sure all creditors now what is going on and how they can participate in any dividend.

There is a fee for all this and generally it will be about £5000 whoever you use around the country. There are some advertisements for liquidations at less than this but by the time all costs are accounted for, it will still come in at about the same sum.

These costs can come out of the assets of the carpentry company and indeed many businesses do have just enough assets or cash to take this final step. For many businesses, the central core of what the business does is still profitable and so often directors will want to continue to trade. This is easily possible and a sale of assets can be arranged to a new company and a lease re-assigned by a landlord, which often leaves the new company trading on in the same line of work from the same premises.

Contact Steve Thatcher of Help With Debt (UK) Limited and total debt solutions company.http://www.helpwithdebtuk.com/page007.html
For all further reading see http://www.helpwithdebtuk.com
For personal contact email sthatcher@helpwithdebtuk.com

If you have any debt problem whatsover either personal or corporate make Steve your first call all advice is free. Finally if in the UK and you need a friend to speak to call 01162171406

Visit http://www.helpwithdebtuk.com

Fountain County 4-H Fair results
Aerospace Grand Champion - Abigail Campbell Reserve Grand - Andrew Hall Champion - Abigail Campbell Champion - Andrew Hall Champion - Walker Hands Reserve Champion - Jared Cates Reserve Champion - Jacob Dezarn Reserve Champion - Kyle Dezarn Blue - Abigail Campbell Blue - Alexa Campbell Blue - Audrey Campbell Blue - Jared Cates Blue - Mckenna Chapman Blue - Jacob Dezarn Blue - Kyle Dezarn Blue ...

Read more on Journal & Courier

Anatomy of a Woodworking Project

Have you ever thought about the process from start to finish of a woodworking project. There is alog ore involved in the process than you think. Most of us skip through each process not really thinking about how each step affect the overal project.

1. Fill a Need

I believe that in all things we do, we want to fill a need. Otherwise, why do them. The need may be basic or secondary. We also my not understand which need is which. The need may be materialistic or it may be emotional. You are someone you know needs a table, so you build one. But, is that really the basic need? I doubt it. I believe the basic need is more primal than that. Just as we need food, clothing, and shelter, we need an avenue for self expression and a sense of accomplishment. Otherwise, we would have bought the table. It certainly would have been cheaper.

2. Getting an idea

Where do you get the idea for your next project? Clues are all around us. Sometimes, ideas come from the most unlikely places. One word in a discussion can trigger an idea. For some, it may be a specific problem they are trying to solve. Others may be lucky and have the eye of an artist and have the ability to visualize an object. I will admit, I am not an original thinker. My ideas usually bome from a request from a customer or the desire to change something I have seen to make it my own.

3. From mind to paper

The next challenge is to move the great idea from your mind to paper. My first step is usually a sketch. then, there is a discussion wi the customer. All projects have a customer. It may be you, a lovedon, a neighbor, or if you are really lucky, a bonefide cash carrying customer whi is willing to pay you for your hard work. When there is an agreement on the sketch, my next step is a full size drawing. If at all possible, do not skip this step. There was a time when i felt that 1/4 or 1/2 scale would suffice. But, after completing some full scale drawings, I found it much more comforting to know that I had the exact measurement to work with.

4.Selection and preparation of materials.

This is an area where I believe much time and thought needs to be utilized to get it right. The last thing you want, is to complete a project and then realize that the wrong materials were selected. Aesthetics, project location/use, material strength, the mix of materials, and grain direction are just a few of the things that need to be considered. This is also another area where the customer must be consulted. For traditional furniture, there are many publications that can assist in you decision making. For an original project, the world is your palette.

For the first part of material preparation I use computer software. I use a product called 'Cutlist Plus'. There is a version of this software that cost less than $100.00 and you will recoup this cost in short order. Entering your inventory of materials, along with part sizes and how many of each part required, the software will create a cutlist that will make maximum use of materials.

The next step is to bring your material into the shop and allow it to acclimate to the shop for a couple weeks. When you start cutting material, cut each part at least 1/4 inch larger all around and a few inches longer.There are many stresses in wood and when cut, these stresses are relieved. You may or may not be able to see this right away. Let the material sit overnight. You will be surprised at how much movment there will be.I would also suggest that you cut some extra material to the same dimensions as your parts. There is always the possibility of an error somewhere in the project. Having dimensioned lumber available will reduce the stress level. DO NOT get rid of extra material until the project is complete.

5. Preparation of equipment

This is one of the most important, but often neglected parts of a project. If your equipment is not maintained and calibrated properly, you will encounter many moments of great frustration. Are your cutting tools sharp? Dull cutting tools cause many of the blood letting accidents in the shop. Inattention to the task at hand has caused many accidents. Before starting a new project, take the time to ensure that your saws are sharp and calibrated properly, so you can get that 90degree or 45degree cut exact. Make sure the cross cut sleds are exact. On mine, the thickness of a piece of painter's tape makes the difference between failure and success.

6. Execution

This is the fun part. It is also the part where the most mistakes can be made, in material and in you. Never ever work when you are tired, or are unable to give full attention to the task at hand. Missing body parts are not worth it.

As the old saying goes, measure twice and cut once. It is extremely easy to turn a 5 /14" cut into a 4 3/4" cut. Believe me, I have done it. Take time with your tools, Do not push them beyond their capability. Wixey corporation, makes an angle gauge that will great enhance you accuracy when setting up a saw for a particular angle. Try to use the same ruler throughout the project. Minute differences, between rulers can cause problems when trying to assemble a project.

Do not get in a hurry to start gluing things together. Always to a dry fit to make sure things line up properly. Make sure your joints are not too tight. glue will make a tenon expand so is is almost impossible to insert it into a mortise. Making mortise and tenon joints properly, takes time and patience. I usually cut my tenons thick and use a rabbet plane to get them to the proper thickness.

Make sure you have plenty clamps, but use them judiciously. Improper use of clamps can rack a project out of square. When it is time for the glue-up, take some time to mask areas that may get unwanted glue on them. Try to use only the amount of glue required. Make every atempt to limit squeeze-out of excess glue. Finding dried glue that will not take a stain does not make for a happy day in the shop. Remove the excess glue and the tape when the glue reaches a stiff but not yet hard consistency.

7. Preparation for staining and finishing

This is an area that most woodworkers hate to do. But, it is just as important as the construction phase of the project. This is what everyone will see. Using whatever methods you like, all tool and swirl marks need to be removed. On some items, I will use a scraper. On others, I will use sandpaper. If using sandpaper, 220grit is as fine as I normally go during this process.

8. Staining and finishing

There are many different forms of stand and finishes. All have their pros and cons. Before applying a stain to your project, take time to test different products and processed on scrap wood of the same type as the project. Perform the complete finish process on each piece of scrap so you will know what the project will look like when complete. After determining which product and process looks the best, do not skip or change any part of the process when finishing the project. Small differences in the finishing process can make a drastic change in how the completed project will look.

9. Post finish

Now it is time to really make your project shine. Do not get in a hurry to start this process. Wait until the finish is completely cured. Some products will cure overnight. Others may take weeks. You, most likely will need to buff or polish the finish to get that silky smooth look and feel everyone seems to want. Most people will rub a finish to get an impression of how well the finish was completed. There are many oils, polishes, and powders that will create the finish you desire. Please read as many of the finishing books as possible to get an understanding of the finishing process.

Now go and show off you hard work to anyone who will look. But, please do not point out every little blemish. Most people will not notice.Enjoy the moment.

I am a woodworker who enjoys sharing the woodworking craft with others, especially those just starting out. Please visit

http://www.my-wooden-creations.com.

Oxfordshire is situated in the South East England region. Here in Oxfordshire, you will get come across many skilled Carpenters and Joiners.

 

A carpenter is a skilled crafts person who works with wood to construct buildings, furniture and many more objects. A person can gain the skill of Oxfordshire Carpentry through experience and study. There are many courses available for carpentry skills. These courses are designed to give you necessary theoretical and practical skills which are usually required to make a career in carpentry or wood occupation. The best part of these courses is that you don't need any previous experience. Here they will teach you how to use basic joints, inspect hatch and frame, erection and use of equipments and unloading and storage of sheet and timber materials. So a person who does these courses becomes a master in Carpentry.

 

When you are planning to make some changes in your home or office, you would always prefer a professional who can design and construct exactly what you need and as per your requirements. You will try and find the best Carpenter who is experienced in his field and can help you to design bespoke furniture and other requirements of your home. Other than the carpentry and joinery work, these carpenters will also help you in providing services for roofing, staircase installation, fitting wardrobes, window seats, wooden flooring, fitting cupboards and shelves, and many more things. So, carpentry trade is to be known as a combination of many things.

 

But it becomes difficult and stressful to find an experienced carpenter whose work you will like to appreciate. So, the main thing which you should do is to exactly describe what work you want to be done. Include the day the work should be started and the exact dimensions of the furniture incase to be made. Images or scans of photographs or plans help a lot in finding a perfect carpenter. This will save your time and money as the carpenter will know exactly what you need and will then contact you. You can then get different quotes from different Carpenters and choose the best tradesman quote from among the rest of the quotes depending on your requirements. Make your decision and pick up the best carpenter by checking out his reviews on previous carpentry or joinery jobs done by him. This will help you to know how neat and efficient he is in his job and whether you like his work or not. It all depends on the neatness of the work done and on the durability and strength of the work.

 

So, before you begin with any construction or any furniture work by a carpenter please check out these norms and then choose your Carpenter or Joiner. As a house cannot be constructed again and again and neither can you change its furniture often.

Ever heard of famous Oxfordshire Carpentry? Read all about it on Langstaff-Ellis.co.uk where you will get more information on Carpentry and Joinery.

Most people think "power tools" when they think of woodworking, but hand tools are also important for woodworking. If you are just starting out in woodworking, you want to make sure you get the right tools, and not spend a lot on unnecessary items.

You will need a number of hand tools to properly shape wood:

Clamps-It is a good idea to have a variety of sizes, but they do not cost much, and they last a long time, so used ones will serve as well as new ones.

Bench chisels-Get about 6 of these, ranging from one quarter of an inch to one inch.

Wire brushes-Good, stiff ones

Saws-At least a back saw, a tenon and a dovetail saw. They get a lot of use, so if you buy them used, make sure the teeth are not damaged, but you can have the sharpened.

Files-Start with a ten inch bastard mill file; you can add others later.

Hammer-A good quality 16 ounce hammer.

Mallet-Needed for driving chisels

Allen wrenches-Various sizes

Screwdrivers-A set of various sizes in both Phillips head and flat head.

Awls-Marking and Scratching

Pliers-Channel lock and Needle nose

Scrapers-A paint scraper and a hand scraper

Miscellaneous-T bevel, tape measure, steel ruler, level, putty knife, utility knife and protractor

The ideal way to set up a woodworking shop is to buy a small quantity of good quality tools rather than a lot of cheap hand tools. You'll only end up paying more in the long run if you buy cheap tools, since they will have to be replaced often. Brand names to look for are Armstrong, Stanley and Snap On.

You can buy used tools if you look for ones in good condition. There are many antique or German made hand tools on sale. Hand tools last longer than power tools, since they are no mechanical parts to cause problems, so older ones are not a problem. Older hand tools are also frequently of better quality than newer ones.

Many hand tools can be found at yard or garage sales, but you may have to search a lot to get everything you need. Check the newspapers for ones that are offering tools (sellers frequently mention the types of merchandise they have)and visit as many yard sales as you can to build your collection.

Another excellent source for used hand tools is flea markets. Since there are so many more tables, you can cover a lot more ground than you can at garage or yard sales. Just remember that flea market merchants are used to haggling over price, so don't pay the first price they quote, you will probably be paying too much.

At both yard sales and flea markets, you can get a better bargain if you wait till the end of the day, since the sellers may then be happy just to get rid of their stuff. Another hint is that if someone is selling a number of tools, they may be willing to give you a quantity discount.

Ray Walberg is publishing almost entirely for http://www.insidewoodworking.com , an online site with topics around discount tools . His work on hand tools are published on his website .